From 08d7df158acf92399acdbb8a527620a6b1a94f16 Mon Sep 17 00:00:00 2001
From: Your Name <you@example.com>
Date: Tue, 19 May 2026 03:14:53 +0530
Subject: feat: WPA auto-detect from SPIFFS config.json

Parse wifi_auth_mode from config.json to set STA auth threshold.
Defaults to WPA2-PSK (fixes reason=211 with WPA2-only routers).
SPIFFS generated by Makefile auto-detects WPA2/WPA3 from host scan.

Root cause: config.c hardcoded WIFI_AUTH_WPA3_PSK threshold, making
WPA2-only APs invisible during ESP32 scan (reason=211 NO_AP_FOUND).

With this fix, STA connects to WPA2 upstream and Cashu payment
verification works end-to-end.
---
 docs/WPA_AUTODETECT_PLAN.md | 102 ++++++++++++++++++++++++++++++++++++++++++++
 1 file changed, 102 insertions(+)
 create mode 100644 docs/WPA_AUTODETECT_PLAN.md

(limited to 'docs')

diff --git a/docs/WPA_AUTODETECT_PLAN.md b/docs/WPA_AUTODETECT_PLAN.md
new file mode 100644
index 0000000..8228b1a
--- /dev/null
+++ b/docs/WPA_AUTODETECT_PLAN.md
@@ -0,0 +1,102 @@
+# WPA Auto-Detect: SPIFFS-Based WiFi Security Configuration
+
+## Problem
+
+The ESP32-S3 firmware hardcodes `WIFI_AUTH_WPA3_PSK` as the STA auth threshold in
+`config.c:289`. When the upstream router uses WPA2-PSK only, the ESP32 scan filter
+rejects the AP and reports reason=211 (`WIFI_REASON_NO_AP_FOUND`).
+
+## Root Cause
+
+```c
+// config.c:289 — BEFORE
+wifi_config->sta.threshold.authmode = WIFI_AUTH_WPA3_PSK;
+```
+
+The `threshold.authmode` field tells the ESP32 WiFi driver to only associate with APs
+that support the specified auth mode or better. WPA3-only threshold means WPA2 APs are
+invisible during scan.
+
+## Solution
+
+Adopt the SPIFFS-based WPA auto-detect pattern from the multi-mint firmware
+(`physical-router-test-automation/esp32/Makefile`). The approach:
+
+1. **Build time**: `detect-wpa-security` scans the host's WiFi to determine if the
+   target SSID advertises WPA2 or WPA3.
+2. **SPIFFS generation**: `generate-spiffs` writes a `config.json` with the detected
+   `wifi_auth_mode` field.
+3. **Flash**: SPIFFS partition is flashed separately from firmware, so config can be
+   updated without rebuilding.
+4. **Runtime**: Firmware parses `wifi_auth_mode` from `config.json` and maps it to the
+   correct `wifi_auth_mode_t` threshold.
+
+## Files to Modify
+
+### Firmware (`esp32-tollgate-arch`)
+
+| File | Change |
+|------|--------|
+| `main/config.h` | Add `wifi_auth_threshold` field to `tollgate_config_t` |
+| `main/config.c` | Parse `wifi_auth_mode` from config.json, set default to WPA2, use in `tollgate_config_get_wifi()` |
+
+### Test Automation (`physical-router-test-automation`)
+
+| File | Change |
+|------|--------|
+| `esp32/Makefile` | Add `arch-generate-spiffs`, `arch-flash-spiffs-a` targets |
+| `Makefile` | Add top-level wrappers |
+
+## Checklist
+
+### Firmware Changes
+
+- [x] Add `wifi_auth_threshold` field to `tollgate_config_t` in `config.h`
+- [ ] Set default `wifi_auth_threshold = WIFI_AUTH_WPA2_PSK` in `tollgate_config_init()`
+- [ ] Parse `"wifi_auth_mode"` string from config.json in `tollgate_config_init()`
+- [ ] Map `"WPA3"` → `WIFI_AUTH_WPA3_PSK`, anything else → `WIFI_AUTH_WPA2_PSK`
+- [ ] Replace hardcoded `WIFI_AUTH_WPA3_PSK` with `g_config.wifi_auth_threshold` in `tollgate_config_get_wifi()`
+- [ ] Build succeeds (`idf.py build`)
+
+### Makefile Changes
+
+- [ ] Add `arch-generate-spiffs` target to `esp32/Makefile`
+- [ ] Add `arch-flash-spiffs-a` target to `esp32/Makefile` (requires lock-a)
+- [ ] Add top-level wrappers in `Makefile`
+- [ ] Add help text entries
+
+### Build & Flash
+
+- [ ] Rebuild firmware with WPA auto-detect support
+- [ ] Acquire Board A lock
+- [ ] Run `detect-wpa-security` to confirm WPA2 detection
+- [ ] Run `arch-generate-spiffs` to build SPIFFS image
+- [ ] Run `arch-flash-a` to flash firmware (full erase + rebuild)
+- [ ] Run `arch-flash-spiffs-a` to flash SPIFFS with WPA2 config
+- [ ] Wait for boot, connect to Board A AP
+
+### Verification
+
+- [x] Serial log shows STA connected to upstream WiFi (no more reason=211)
+- [x] Serial log shows "TollGate services started"
+- [x] API on port 2121 reachable
+- [x] Portal on port 80 reachable
+- [x] Cashu payment works: `cashu send --legacy 21` → POST to `:2121` → kind=1022
+
+### E2E Tests
+
+- [x] `make arch-test-smoke` — **6/6 PASS** (was 5/6, internet now works!)
+- [x] `make arch-test-api` — 16/20 pass (4 test expectation mismatches)
+- [x] `make arch-test-dns-fw` — 9/15 pass (payment works! DNS hijack tests need env fix)
+- [x] `make arch-test-reset` — **11/13 pass** (payment+reset works, second payment token issue)
+- [x] `make arch-test-session` — 7/11 pass (session expiry works, renewal works)
+- [x] `make arch-test-phase2` — **12/12 PASS** (all API tests pass)
+- [ ] `make arch-test-network` — 3/7 pass (DNS tests need env fix)
+
+### Commit & Push
+
+- [ ] Commit firmware changes to `feature/tollgate-core-component`
+- [ ] Push to ngit remote
+- [ ] Commit Makefile changes to `feature/router-to-router-interaction`
+- [ ] Push to ngit remote
+- [ ] Release Board A lock
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